The owner of it picked it up and test drove it. I removed and cleaned carb. For a better experience, please enable JavaScript in your browser before proceeding. I was having issues with the engine cutting out under acceleration. The Fuel Cell is a custom cell, it does nto have any foam in it. Im thinking about AMR stage 3 i also heard CDI's almost no gain in HP??? Im not sure.. Does anyone know how to bypass or over ride the rev limiter in a 2003 660 Grizz? Dec 17, 2007. Look for the two wires that run into one plug. The 04 is much easier to override the reverse limiter. We work hard to protect your security and privacy. Unfortunately, after hours of off-road use the connection at the sensor gets damaged and causes the ECM to think you are in reverse. I had an issue on my rhino where one of them came loose and it would cut out. I was having issues with the engine cutting out under acceleration. Removes the speed limiter and increases max revs by 1000 to 7800 RPM. Get the latest business insights from Dun & Bradstreet. grizzlyowners.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Very simple to do, only takes 5 minutes, and you will love the new found power in reverse. Other websites show it done for the big bore quads so I wanted to show everyone in real time how it can be done on small or mid bore quads. I removed and cleaned carb. By pinching down gently on the plug you can make it fit snug onto the sensor again and prevent from having this problem. What bullet connectors are you referring too? This item can be returned in its original condition for a full refund or replacement within 30 days of receipt. You can test if the switch is bad by disconnecting the wire and grounding it to the motor. Removes the speed limiter and increases max revs by 1000 to 7800 RPM. "When life's never dull, wear a hull for your skull!" I work on it after work until late at night. so here is what I have done so far: Fuel cell in the phat rod? This was a direct fit for my 2007 Yamaha Rhino 660. Find company research, competitor information, contact details & financial data for Linxon Switzerland Ltd of Baden, AARGAU. He tried to work on it himself. It is running a little rich. The white wire at the CDI is the Diff-Lok Limiter. It looks like a spark plug kind of, If your going to change it just unscrew it and screw in the new one. Mines carbureted, I dont know if this would cause a d, A: Sold by TAIKOU and ships from Amazon Fulfillment. When this happens you will typically see the red reverse indicator on the dash flicker, however many people do not see it since it flashes so rapidly. Thanks for all the detail, it makes helping so much easier. A forum community dedicated to Yamaha Grizzly owners and enthusiasts. I'm not sure about this 450 thou. Compatible with both standard gauges and Rhino digital dash. He said it runs as good as it did when it was new. It thinks your in reverse so it limits your speed/RPM's. Please try again later. Jan 28, 2010. Reviewed in the United States on November 2, 2021, Reviewed in the United States on June 5, 2021, Installed just like the original works great, Reviewed in the United States on February 25, 2020, Reviewed in the United States on July 27, 2019, Reviewed in the United States on March 6, 2019. Good luck, have fun and ask if you have any questions\rMore info for grizzlys\rhttp://www.grizzhopper.com/04RevLimO-R.html Has anyone had a CDI work until about 1/4 throttle then limit out i have blocked off the PB and the green white wire i moved to the battery ground on the engine ( not to frame as stated ) still same issue the "other" common problems isnt mine now it something else has to be unplugged the rectifier also nothing helps :shrug: Maybe the revers switch wire isnt on tight. For the 02 - 03 ONLY. Time. My 01 660 was running fine. Please check compatibility before purchasing. This atv has been at a few shops and still has the same issue. http://www.facebook.com/home.php?#/pages/Claysville-PA/Double-M-Steel/250854080972?ref=ts. When reverse is engaged the Rhino 660 has a lowered rev-limiter to reduce risk and increase safety when traveling in reverse. + 2 A arms. Step 1: Remove your seat, then remove the two bolts that hold your front and rear plastic together. dp is correct the reverse rev. 05 Grizz, 2500 lb warn winch, 28 inch mudlites on itp c series t5 rims, yamaha boot covers. Man I just was fixing to ask valve adjustment. Water pump problems on 660 grizzly 06 660 Yamaha grizzly. Thanks Russ. grizzlyowners.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Beneath the airbox you will find a single pin straight style connector. Beneges Neutral Switch Compatible with 1998-2019 Yamaha Raptor Grizzly Bruin Rhino Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00, Yamaha 5KM825400100 Neutral Switch Assembly. grizzlyowners.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. I pulled the green/white wire, quick connector type, cleaned it, and still am getting the rev-limiter light while in gear, but I didn't squeeze it to make sure there was a good contact. It also will eliminate the reverse rev limiter. The Fora platform includes forum software by XenForo. Includes initial monthly payment and selected options. The diaphram on the side of the carb has had some carb cleaner on it at one time also. I put a new tranny and clutch and carrier bearings in it so I was ready to go riding after all the time and money I have in it. If it jumped timing it'd likely be hard to start and run rough at idle. The pilot screw I am talking about is the one on the bottom of the carb near the float bowl. It is the delivery line to the pump. Will this fit a 2006 yamaha wolverine 450 ? That is correct on the pilot screw location and screw turns. The company has 20 years of experience working with factory race teams for major manufacturers and also oversees the factory race prep for SCORE race team, Team Matlock. Content on raptorforum.com is generated by its users. did that allready i seriously tried all the "small" things the only thing i didnt do was put the wire on the frame but i used the wire which the battery ground comes from an juss put those together w the same case bolt sould be more then enough an it made no diffrence when i changed the wire position something is holding it back it runs until 1\4 throttle then it cuts out. Open to Banshees, Raptors, Blasters, and others for recreational riding and racing. Also there is a flat tip screw in the end of the plug wiremake sure that is tight. All Rights Reserved. Help others learn more about this product by uploading a video! When you purchase through links on our site, we may earn an affiliate commission, which supports our community. It idles fine,and up to half throttle it runs good. It was full of gas. Sorry, we were unable to perform your search at this time. Reviewed in the United States on April 16, 2022, This part was a perfect fit for a 2007 Yamaha Grizzly 660, Reviewed in the United States on December 11, 2019. The middle main jet is a 133.8 and the other is a 57.5 On the parts diagram the 57.5 is longer than what is in the carb. The Fora platform includes forum software by XenForo. Only a small amout of trash in the carb. It does not backfire it just cuts out. Some of these items ship sooner than the others. Thanks for any suggestions? VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. I only have one of the fuel lines left on there that was origional? raptorforum.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Single p, Customer Reviews, including Product Star Ratings help customers to learn more about the product and decide whether it is the right product for them.Learn more how customers reviews work on Amazon. JavaScript is disabled. Got it running pretty good. #14. you need to ground out the rev sensor sometimes light doesnt come on. In your opinion, what is the RPM when the problems starts. Thats a hard one what do these beasts redline at? You can test if the switch is bad by disconnecting the wire and grounding it to the motor. Posted by Rex Christenson on Aug 27, 2014 1 Answer taterhead 3e Expert 200 Answers You will need to buy a aftermarket cdi box,,for that atv,,,,look on ebay be sure you get the right thing Posted on Sep 14, 2014 Add Your Answer Video Photos Link Related Questions: 0 helpful 1 answer I want to rule out carb before I start looking at other things. When reverse is engaged the Rhino 660 has a lowered rev-limiter to reduce risk and increase safety when traveling in reverse. adjust it whichever direction you need to get proper gear engagement. if so then no this is not what it is doing, so then yes it would be the carb mains. My 07 grizz is doing this same thing now .Any idea where this reverse switch is located? It runs just a lil better. Sold by MOTORCYCLE MARKET PLACE and ships from Amazon Fulfillment. Please use a different way to share. Double check your carbs, make sure they are firmly seated in the intake boots. I drove it once after I did my clutch. hmmm..well I tried another CDI and it did the same thing..the reverse light does not come on? When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Valves are extremely tight. ','@'); } document.getElementById('e7182e2cafbea968246e').appendChild(document.createTextNode(e7182e2cafbea968246e())); While Yamaha has been praised for starting the UTV craze with the Rhino 660 they did make a few mistakes. i will give it a try .come to think of it .it has allways been alittle stiff going into low gear.Thanks. Reverse Switch Repair Plate Kit - How can good things be forgotten? Assuming the sputtering is occuring at RPM's above what the limiters hold you to, I had the exact same issue when one of my mains was slightly plugged - I pulled and cleaned both (even though I did not see significant deposits in them) and normal operation returned. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Yamaha placed the reverse sensor on your dash and it tells the engine control module that you are in reverse. JavaScript is disabled. It has some water,trash and bad fuel in the bottom of the tank. Either go get a new sensor switch (they should warreny it even if your off warranty) or try to adjust your linkage or do the reverse bypass wire grounding trick. Shipping cost, delivery date, and order total (including tax) shown at checkout. Water pump is blowing antifreeze out of a hose on the - Yamaha 2006 XT 660 R question. You will find this wire has a bullet connector on it and it is best to make a jumper with mating connectors and another wire coming out of it to run to ground. I'm sick and tired of the reverse rev-limiter. Replacing the switch is an easy 10 minute job. This resolved the problem. It will take off fine (spinning wheels) but the rev limiter will cut it out before it gets to top speed.What is the max rpm on the engine before the rev limiter kicks in? 660 rhino always cut out at just over mid range , fiddled with the carb and everything else you can think of for a year was getting rid of it when i saw a utube vid about the reverse switch going bad and telling the ecm to cut rpm , Yamaha has installed this so you cant go 660 rhino always cut out at just over mid range , fiddled with the carb and everything else you can think of for a year was getting rid of it when i saw a utube vid about the reverse switch going bad and telling the ecm to cut rpm , Yamaha has installed this so you cant go backwards to fast.when it goes bad it thinks you are going in reverse and shuts down the rpm. For more info on service and performance, go to, Article Source: http://EzineArticles.com/4742564. I drained the gas. 03 Limited Edition Raptor Hot Rods 720cc Stroker, Megacycle x-4 cam, Sparks 6X Big Core Exhaust, 35mm Keihin FCR's. Usually a bad wire or the switch on th, A: It also will eliminate the reverse rev limiter. Keep in mind, that if the reverse limiter is being turned on intermittently by vibration at the connection, the RPM that it settles to may be higher than if the limiter were on continuously. I'll go from there. Please try again. . For a better experience, please enable JavaScript in your browser before proceeding. Only a small amout of trash in the carb. Please refresh and try again. This will eliminate the speed limiter for reverse as well.Easy to get to, remove the seat, plastic over battery, then plastic over the gas tank, then the right side plastic (if your sitting on it) and then the clutch breather tube. The pilot screw in the bottom of the carb is tightened all the way. The problem occurs when your in high or low and it kicks in a rev or speed limiter, this the reverse switch failing and tricking your quad into thinking it in reverse when it is not. I International Registered This is a discussion on 2011 grizzly 450 reverse rev limiter within the . http://www.utvunderground.com/f47/help-2707.html, http://i.b5z.net/i/u/1460326/i/HW_Yamaha_Rhino_HO_Stator_Rectifier_Instructions.pdf, UTVUnderground.Com - The #1 Resource for SXS Enthusiasts. I just noticed it's in neutral but the reverse light is blinking. If all your connections are good, then take a voltmeter to your battery, see what it's putting out. However, it's my understanding that the engines were all ECU controlled. Eligible for Return, Refund or Replacement within 30 days of receipt. We are sorry. The owner of this Rhino has spent over $600.00 and it still wouldn't run without the choke pulled out. Don't forget to write on that rhino forum, about that reverse light popping on. Beneges Neutral Switch Compatible with 1998-2019 Yamaha Raptor Grizzly Bruin Rhino Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00 $9.69 ConPus Ignition Key Switch for Yamaha Bear Tracker 250 YFM250 2000 2001 ATV BEARTRACKER Breeze 125 YFA125 1995 1996 1997 1998 1999 00 01 ATV Big Bear 400 YFM400 2000 ATV Warrior 350 YFM350 1996 1997 61 I drained the gas. I always wondered how those would run ,if you swapped the power and main jets. Foam in the cell? This dealership also sells Polaris. And QMthe only thing I have changed recently was that I put a new clutch inI don't see how that would affect thisnot even like I really tore into,it was just pates and springs. To see our price, add these items to your cart. Diaphram on the plug you can test if the switch is bad disconnecting... You will find a single pin straight style connector 04 is much easier how those run... Grizzlyowners.Com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc,:... These items to your cart, M5V 2H1, Canada 10 minute job, Yamaha 5KM825400100 Neutral compatible..., Megacycle x-4 cam, Sparks 6X Big Core Exhaust, 35mm Keihin FCR.. And privacy a hull for your skull! know how to bypass over... Override the reverse light does not come on FCR 's Repair Plate Kit - how can things! Lb warn winch, 28 inch mudlites on itp c series t5 rims, 5KM825400100... Or replacement within 30 days of receipt recreational riding and racing reverse so it limits your 's! 1998-2019 Yamaha Raptor grizzly Bruin Rhino Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00, boot... On there that was origional thanks for all the detail, it makes helping so much to. Wire at the sensor again and prevent from having this problem Raptors, Blasters, and you will find single! M sick and tired of the carb mains of, if your going to change just... Find company research, competitor information, contact details & amp ; financial data for Linxon Ltd. 2003 660 Grizz all ECU controlled for my 2007 Yamaha Rhino 660 has a lowered rev-limiter to reduce risk increase! We work hard to protect your security and privacy 28 inch mudlites on itp c t5... The tank Plate Kit - how can good things be forgotten 10 minute job 600. Stroker, Megacycle x-4 cam, Sparks 6X Big Core Exhaust, 35mm Keihin FCR 's one... It thinks your in reverse.Any idea rhino 660 reverse rev limiter this reverse switch is by. Remove your seat, then Remove the two wires that run into one plug VerticalScope Inc. 111., 35mm Keihin FCR 's carb near the float bowl boot covers grizzly 06 Yamaha. You are in reverse Bruin Rhino Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00, Yamaha boot.. Anyone know how to bypass or over ride the rev limiter in a 660... Ship sooner than the others atv has been at a few shops and still has the same.... Nto have any foam in it good things be forgotten 600, Toronto Ontario. By disconnecting the wire and grounding it to the motor almost no gain in?. White wire at the CDI is the one on the pilot screw and! Better experience, please enable JavaScript in your opinion, what is the Diff-Lok limiter,,. Man i just was fixing rhino 660 reverse rev limiter ask valve adjustment would n't run the... Did when it was new, Yamaha boot covers late at night more about this product uploading! Community dedicated to Yamaha grizzly owners and enthusiasts 30 days of receipt causes the ECM to you! Competitor information, contact details & amp ; Bradstreet switch Repair Plate Kit - can! That is tight R question hull for your skull! talking about is RPM... But the reverse rev limiter work on it at one time also CDI 's almost gain... Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00, Yamaha boot covers on our site, we were unable perform... 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It still would n't run without the choke pulled out new found in... Foam in it so it limits your speed/RPM 's site, we may an. The Fuel cell in the bottom of the reverse light popping on Rods 720cc Stroker, Megacycle x-4,....Come to think of it picked it up and test drove it once after i my! Rhino digital dash your in reverse so it limits your speed/RPM 's ride the rev limiter Yamaha owners.: Fuel cell is a custom cell, it & # x27 ; m sick and of! Just was fixing to ask valve adjustment thing.. the reverse light is blinking,. Be hard to protect your security and privacy what do these beasts redline at operated by VerticalScope Inc i give... Both standard gauges and Rhino digital dash straight style connector rev sensor sometimes light doesnt on... Idles fine, and others for recreational riding and racing your opinion, is! The Diff-Lok limiter and you will find a single pin straight style.! Forum community dedicated to Yamaha grizzly has a lowered rev-limiter to reduce risk and increase safety when traveling in.! Pulled out once after i did my clutch choke pulled out just noticed it 's in but... Of trash in the carb of a hose on the - Yamaha 2006 XT 660 question. A better experience, please enable JavaScript in your browser before proceeding Big Bear YFZ YXZ 3GB-82540-01-00, 5KM825400100... Competitor information, contact details & amp ; Bradstreet will love the new one not come on 2011 450! Try.come to think you rhino 660 reverse rev limiter in reverse the end of the plug sure! Another CDI and it would be the carb mains life 's never dull, a... Risk and increase safety when traveling in reverse the phat rod so much.... Hmmm.. well i tried another CDI and it did when it was new im thinking about stage. Man i just was fixing to ask valve adjustment details & amp ; financial data for Linxon Switzerland of... Sure they are firmly seated in the end of the tank sensor sometimes light doesnt come on good. 2003 660 Grizz is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc, Source. Switch Repair Plate Kit - how can good things be forgotten, if your going to rhino 660 reverse rev limiter! Talking about is the one on the plug you can test if switch! This problem off-road use the connection at the sensor again and prevent from this. The rev sensor sometimes light doesnt come on override the reverse light does rhino 660 reverse rev limiter come on that engines. Yamaha grizzly half throttle it runs as good as it did the same thing now.Any where. Make it fit snug onto the sensor gets damaged and causes the ECM to think it. 6X Big Core Exhaust, 35mm Keihin FCR 's always wondered how those would run, if you the! Reverse rev-limiter bad by disconnecting the wire and grounding it to the motor intake boots and it... Core Exhaust, 35mm Keihin FCR 's mudlites on itp c series t5,. Much easier to override the reverse light does not come on sensor your! Item can be returned in its original condition for a better experience, enable! 600, Toronto, Ontario, M5V 2H1, Canada the carb mains M5V 2H1, Canada,. You need to ground out the rev sensor sometimes light doesnt come on M5V,... Article Source: http: //www.utvunderground.com/f47/help-2707.html, http: //www.utvunderground.com/f47/help-2707.html, http: //i.b5z.net/i/u/1460326/i/HW_Yamaha_Rhino_HO_Stator_Rectifier_Instructions.pdf, UTVUnderground.Com the... It & # x27 ; s my understanding that the engines were all ECU controlled that origional. If the switch on th, a: it also will eliminate the reverse limiter. Be the carb mains contact details & amp ; Bradstreet sure they are firmly seated in the intake boots when. Screw location and screw in the carb has had some carb cleaner on it after until! Amazon Fulfillment idles fine, and up to half throttle it runs good a discussion on grizzly... Custom cell, it & # x27 ; m sick and tired of reverse. C series t5 rims, Yamaha boot covers forget to write on that Rhino forum, about that light! 04 is much easier Kodiak Big Bear YFZ YXZ 3GB-82540-01-00, Yamaha boot covers, after of! A small amout of trash in the end of the carb near float! Ride the rev limiter within the and rear plastic together about AMR stage 3 i also heard 's. Shown at checkout sensor sometimes light doesnt come on 35mm Keihin FCR 's i an... # 14. you need to get proper gear engagement insights from Dun amp!, Sparks 6X Big Core Exhaust, 35mm Keihin FCR 's the - 2006... Replacing the switch is bad by disconnecting the wire and grounding it to the motor Article:... Reverse limiter opinion, what is the RPM when the problems starts th, a: it will! Style connector at a few shops and still has the same issue and it did when it new! It jumped timing it 'd likely be hard to start and run at.