A carton is not recognized as a shipping container. Puncture Resistance:The puncture resistance of combined board indicates the ability of the finished container to withstand external and internal point pressure forces and to protect the product during rough handling. It has about 33 flutes per foot and is 3/16" in thickness. At the same time, its important to note that a higher GSM doesnt necessarily translate into a heavier weight. per sq. By creating an account you agree to BoxGenie's. Outside dimensions are used in the carrier classifications and in determining pallet patterns. They cant be beat for price, speed, and quality. Are you personally packing orders yourself and using a local delivery service? Interlink Park Generally, larger flute profiles deliver greater vertical compression strength and cushioning. Mullen (or Burst) Test:The Mullen Test is a standard industry measure of the bursting strength of corrugated board. Mixing flute profiles allows designers to adjust compression strength, cushioning strength and total thickness of the combined board. Box Manufacturers Certificate (BMC):A statement printed in a round or rectangular design on a corrugated box flap that certifies the box conforms to all applicable standards, and identifies its manufacturer. These are fluted cardboards, also known as corrugated cardboards, manufactured almost exclusively for packaging. F flute 0.8mm thickness. Pads and sheets also protect the floor beneath a pallet. You can use it in counter display boxes, i.e. Paperboard. Problem: When the surface of the formed corrugated cardboard is damaged by human-made dents, the paper surface of the dented part will also have . Inner Pack Formsare usually die cut fiberboard pieces designed to position and support products away from the walls of the box for added protection. But looks can be deceiving. Regular Slotted Container (RSC):A box style created from a single sheet of corrugated board. Folded cartons are sturdy enough to stack on a shelf, but if you drop one in the mail, it may not fare very well. With corrugated, looks can be deceiving The cookies is used to store the user consent for the cookies in the category "Necessary". Then the Sample Box Kit is for you! When paperboard is made with 100% recycled material, it is often referred to as "chipboard" or . Unit:A large group of bundled or unbundled boxes, banded and/or stretch filmed together for shipment. Corrugated flute type is another way of measuring cardboard thickness. Its inherent structure similar to corrugated arch structure, and can play a role in anti-red shock, has good mechanical properties. To help you understand the applications of different flute types, lets explore each of them below. The inner liner is made from Test paper (recycled fiber content) which makes it less durable than Kraft paper. get in touch with our corrugated specialists. - "Caliper" refers to the thickness of a paper in thousandths of an inch. Design Style:A style of fiberboard trays or caps having flaps scored, folded and secured at flange side walls forming the depth, as opposed to a slotted style having a set of major and minor closing flaps. This means its not as strong as Kraft and its surface isnt as suitable for printing. 22x22x22 inches. Kraft:German word meaning strength; designating pulp, paper or paperboard produced from wood fibers. (Ignore the fluted layer more than it's paper gsm after get corrugated) ". Corrugated cardboard is a product packaging material that is flexible enough to be modified into various box styles to contain items of all kinds. As your partner in packaging, were here to make sure your products make the best impression on your customersand that starts with the box. Brown sheets constructed of one sheet of 200 lb. E flutes have 94 flutes per foot and are 1/16 thick. The C is the second-thickest corrugated flute available, measuring about 3.2 millimeters or 11/64 inches in thickness. Score or Scoreline:An impression or crease in corrugated or solid fiberboard, made to position and facilitate folds. Bale:A shaped unit of materials, enclosed in a fiberboard container or other wrapping, bound by strapping, rope or wire. The wall construction and thickness determine the strength and rigidity of the board. Ideal for product packaging. (The other major product group of the paper industry is paper, including printing and writing papers, packaging papers, newsprint and tissue.). With three full layers of combined board over the entire top and bottom, this style provides extra cushioning and stacking strength. 71 ECT: 500 . Double wall boards consist of three pieces of liner surrounding two pieces of fluted paper. A thin paper can have a depth of 7 points, while thicker boards can be 15 points. Fluting generally runs parallel to the height of a shipping box. Basis Weight:An attribute of containerboard, but the values may be determined from the combined corrugated board. We understand that you rely on us for more than paperboard. Others aren't sure where to start. Most cardboard looks the same from the outside, but look closer, and some cardboards have faint lines intruding through them in a wavy pattern. Both are made of a special kind of heavy paper calledcontainerboard. Blog The Ultimate Guide To Corrugated Boxes, The termcardboard boxis commonly misused when referring to a corrugated box. Self-Erecting Boxestypically feature regular slotted container or telescope-style tops. Caliper:Usually expressed in thousandths of an inch (mils) or sometimes referred to as points. Caliper measurements are also used as an indirect measure of manufacturing quality. Smaller flute profiles provide enhanced structural and graphics capabilities for use in retail packaging. Medium:The paperboard used to make the fluted layer of corrugated board. For example, 60 pt = 60 * 0.0254mm = 1.524mm. Not only do you need to consider the cost of the packaging components themselves, but you also need to consider how much it costs to ship with these packaging items since shipping rates are determined by size and weight. 3 Ways to Optimize Packaging to Protect Your Products | Entrepreneur, Nine Factors to Consider When Creating the Perfect Product Packaging | Forbes, How to Create the Perfect Unboxing Experience Without Breaking the Bank | Inc.com. How to specify corrugated board when ordering: Identify the type of material required: single face, single wall, double wall or exposed flute and the material flute profile. Boxes are shipped and stored flat and assembled as needed by the user. Industrial Physics uses cookies to give you the best experience while you navigate through our website. You currently have no products in your enquiry cart, please continue browsing and select more products. The exciting thing about fluted cardboard is its strength to weight ratio; it is approximately 50% lighter than paperboard of the same thickness because of the air gap between the flute and the cardboard liners. With BoxGenie, you can find 10-day turnaround times, HD printing, and quality materials for the best packaging. Honeycomb Pads. . Your request has been received. Footage per Single Sheet using width and length; MSF Total using width, length and sheet quantity So how does the breadth of choice factor in when it comes to the components of corrugated cardboard? Its very stiff and durable. A sample option is available as a single purchase. Fiberboard:A general term describing combined paperboard (corrugated or solid) used to manufacture containers. This flute type is popularly used in clamshell packaging. Each sheet of corrugated cardboard has three components a fluted layer sandwiched between two layers of paper (or linerboard). However, suppose youre using a third-party logistics company to pick, pack, and ship your products. Fully Bleached White (BW): Fully bleached Kraft liner, White Top (WT): White coated recycled liner, Semi-chem (SC): Virgin fibers using neutral sulphite semi-chemical process, 105 GSM WBF (this is the most common flute choice), B FLUTE: 3mm (a versatile all-rounder used in all types of packaging), C FLUTE: 3.5-4mm (often used for lightweight products), E FLUTE: 1-1.5mm (very fine and more suitable for printing and small cartons). Arguably this has the most perfect thickness, which makes it the most popular flute type by a wide margin. Please contact Pro Pac or call 888-318-0083 for your corrugated shipping cases. Inside dimensionsare used for measuring because the corrugated board thickness may vary. The most popular paper weights used for the outer and inner linings are: The most popular paper weights for flutes are: Note: SC means semi-chemical fluting, while WBF means water-based fluting. How to make a cardboard shelf. The biggest difference between cardboard vs corrugated fiberboard is that corrugated is . Start building your custom box now to see a preview of how it will look! For more corrugated testing solutions, be sure to get in touch with our corrugated specialists. Corrugated Pads & Sheets. Fun Fact: 30% of our volume comes from board grades we've developed in the last 8 years. The inner lining is made with Test paper, the fluting with recycled or virgin fiber, and the outer lining with Kraft paper. With the corrugated packaging industry continuing to forge ahead, it is safe to say that its popularity has now been cemented. Flaps extending from the side and end panels form the top and bottom of the box. Corporate Office:4000 Ferry RoadAurora, IL 60502, Need Help? Flexo Folder Gluer:A machine, usually capable or running at high speed that prints, folds, cuts, and glues sheets of corrugated board, converting them into shipping boxes. per in. Are your products particularly heavy items that require very strong and durable packaging? Apart from that, it is reusable and made out of sustainable materials. Tri-Wall is the only manufacturer of AAA corrugated board in Europe. The design of these flutes leads to boxes that are more insulated and protective. In practice, actual weight may vary due to variations in manufacturing and composition. While it is relatively new to the corrugated printing market, it offers unbeatable quality. Built-up:Multiple layers of corrugated board glued together to form a pad of desired thickness, normally used for interior packing. Paperboard is one layer, while cardboard has three board layers, with two liners sandwiching a structural flute. For example, you can use grams per square meter (GSM), the point system (PT), flute type, and board style. 185/200 GSM. They may be simple rectangle, scored, slotted or die-cut shapes. The chipboard gives set-up boxes a rigid structure that does not fold or break down for shipping. By creating an account you agree to BoxGenie's Terms of Service and Privacy Policy. Cardboard thickness also contributes to the survival rate of the box during shipping. Corrugated cartons feature either of the types below. Effectively, a standard sheet of corrugated cardboard is made from 3 components. They can bear the brunt of physical impact and weather elements while protecting the product being shipped or in storage. Kraft paper is essentially brown paper or paperboard made from pulp fiber that is derived from softwood trees. Open flute cardboard has external rather than internal corrugation, which gives it a textured appearance and feel (ideal for fancy packaging). Tube:A sheet of combined boards, scored and folded to a multi-sided form with open ends. thick is equivalent to 270 gsm) Edge Crush Resistance/Short Column Compression (ECT):The amount of force needed to crush on-edge combined board is a primary factor in predicting the compression strength of the completed box. When measuring the inside of an existing box, make sure to measure from the center of the score (the crushed fold line). Its thinness also makes it excellent for printing. The two outer flaps are one-half the containers width in order to meet at the center of the box when folded. Alternatively, you can print onto paper and glue the paper to the cardboard. 120 to 140 GSM is often used for posters. Analytical cookies are used to understand how visitors interact with the website. You want to choose large enough boxes to comfortably fit your products but not so large that they will constantly move around. Lightweight and fine. Packaging extras like custom inserts and dividers might be a good idea to help your products stay secure. The sheet is scored and slotted to permit folding. Heres a list of some of the different flute sizes available and their corresponding name: C flute is by far the most common corrugated flute type and can be used for a wide range of different products. This style of box is used when the length of the box is considerably greater than the width, resulting in a long gap between the inner flaps. The cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. WESTROCK MAKES NO WARRANTY BASED ON THE RESULTS FROM USE OF THIS CALCULATOR AND DISCLAIMS ALL RESPONSIBILITY OR LIABILITY FOR ANY ERRORS OR DAMAGES THAT MAY ARISE BASED ON CALCULATED RESULTS. Corrugated cardboard is made by sandwiching fluted cardboard in-between an inner and an outer layer. 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