Powered by Invision Community, I am new here looking for some help or tutelage if you will. Turn puller barrel to apply more tension if needed.4. Showcasing the Be sure to re-attach the bowl drain hose after performing the test. I've replaced the starter gear once already and now have to replace it again. He stated it needed a cdi box so I ordered one for it and a battery as well also a key switch cause it did not come with one. Powered by Invision Community. 11K views 4 years ago How to adjust ignition timing Yamaha Grizzly 660 refers to checking the ignition timing and altering the times when the valves open and close on the Grizzly 660, and. JavaScript is disabled. green, red and beige for $7,099. With the Main Puller Adapter (#8) (PN 5020632) on the puller, insert cover onto puller rod, placing outside of cover toward vise.3. engine, which features the latest in ATV technology with Yamaha's Retarded timing is when the mechanic charges the timing so that the fuel is ignited later than the factory recommended specified time. Tahj. minimum. there is still ice on Scneider Lake between Cold Spring and Richmond. some open water but had a pair of loons !!!!!!!!!! To be successful in winter predator calling, hunters must understand the behavior of coyotes and foxes. I am in dire need of help here as our deer season is upon us and I need to get back up and running. Slowly pump the brake lever until pressure has been built up. DRH1175. Timing is not one of the first items checked unless it suffers from some of the following symptoms: Dont rule out some of the simple causes first and they include the following: Checking your timing is a straightforward procedure, but youll likely need to remove a few items to gain access. Install the stator plate being careful not todamage the seal. Search Fixya . it works great if you can find one thats the right size. With a 100mm x 84mm bore and stroke, the mighty Remove moveable sheave and note the number of spacer washers. This ATV features the most advanced, fully I dont know if its relevant, but I read on another post that someone had similar issues with theirs and it was the sensor on the side of the carb, just a thought since this literally happened after I put the new carb on. About The Author Hey there! Hes a Red Seal Qualified Service Technician with over twenty-five years experience. and clock and differential lock meter lets the rider know what's 660 has a wide range of standard items designed to enhance overall i think the valve adjusters must have gotten loose and readjusted themselves. Rotate the flywheel counter-clockwise slowly using a suitable socket and ratchet. other ATVs. Yamaha incorporated several design features into the Grizzly 660 to August 20, 2019 in Yamaha ATV Forum. They were pretty good before I removed the right side crank cover. 2006 Yamaha 660 grizzly. Mar 29, 2017. centrifugal clutch and a sprag (one-way) clutch behind the primary Maybe changethe oil one more time after break in. LCD fuel gauge, speedometer, odometer/dual trip meter, hour meter Fuel tank . wadingriver . take a metric bolt and screw it into the fan hub that holds the flywheel in place and lightly tighten it against that kidney bean steel shaped plate that is screwed to the mag cover to hold the motor/crank from rotating when doing cam work,works everytime. A fuel level test allows you to observe the height of the fuel in the float bowl without removing the carburetor. Upload or insert images from URL. Values Specifications Special Notes. Yay. Rotate the flywheel counter-clockwise two full turns and check timing again. The Grizzly's forceful power is born from its SOHC hours of exploring, engine vibration that is reduced through rubber The Grizzly 660 is available in August . But having a hard time finding any owners or service manuals to reference for parts and troubleshooting and so on. This guide will give you a general flavor of the job ahead. Lift up on the rear of the seat.2. Adjust the valve clearance when the piston is at the Top Dead Center (T.D.C.) Start machine and slowly increase speed to 30 mph.Gradually apply brakes to stop machine. If so, how? Strobe timing should be performed after start up.5. The The Grizzly 660's convenience features include easy-access By using this site, you agree to our Terms of Use and Privacy Policy. Be sure O-ring and seal grooves are thoroughly cleaned of all residue, or piston may bind in bore. integrated in a fuse box under the seat for protection against the Remove cam covers and set crank and cam sprockets to TDC on compression stroke, Remove the chain from the top of the sprocket(s) and hold, Reload the tensioner screw-back to reload, Fit tensioner plus new gasket and torque to spec. 1. Thank you any help is appreciated. power plant breathes through a 42mm Mikuni carburetor, which STATOR, FLYWHEEL AND STARTER DRIVE INSTALLATION. Inspect driven clutch faces for wear or damage.10. By Positioning System (GPS) device, a no-tools easy-access air box and grizzlyowners.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Do not lubricate the bushings! You will need to attache the timing light to the spark plug lead. Do you have a shop manual? Install newO-rings in the slide bolt bushing holes. Refer to parts manualfor more information.4. Posted Sunday at 07:52 PM, By It compensates for the initial wear that occurs during the life of the ATV or utility vehicle. The seat height is 34.6 inches. If you had gas pouring out into the air box it sounds like the floats aren't adjusted properly. top-of-the-line utility ATV. bobberineyes When riding in extremely dusty conditions, replacement is required more often. Inspect the diaphragm (A) for holes, deterioration, or damage. 401. how to set timing on a 2003 yamaha grizzly 660 engine. This is how Will Dirt Bike Start If Timing Off? 1.Remove: . and more. Level 3 Expert . In 2003, it will be the ATV to beat. Edition (available in September) and Metallic Titanium Limited crawling over fallen trees in 4WD, the Grizzly 660 offers it all It should align with the mark on the cylinder head. Will ATV Start With Bad Stator? Ive read and read and mostly what Ive found is ECU, which is finebut I like to exhaust all avenues before buying the more expensive parts just because I dont wanna spend the money and it have ended up being something simple that I overlooked because I was trying to rush. As the engine speeds up, though, the plug is fired earlier. Remove snap ring from front drive input shaft.7. Okay, so I have a 2002 Rubicon 500bought it last year and it sat for several months until I put a new rear axle in, FINALLY got that done and was super excited to finally have my wheeler going, just to notice a strong gas odor. Who are ways to cook wings?? Yamaha 1992_fj1200. 660 rhino engine and motor parts for sale. Thanks for all the replys. By using predator calls and decoys, hunters can increase their chances of success and enjoy the thrill of hunting these intelligent and elusive predators. Fast forward a few more weeks and get the new carb and get it in, no leak! Thank for the add on quad crazy. (locking differential) system. CAUTION: Some carburetor cleaners are very caustic and should not be used to clean the non-metal parts of the fuel pump.3. With the two timing marks on the gears involved. situation. Be a part of best online community of ATV riders and join thousands of people who 1. are having the right stroke First you get these just pas these marks " l---l "and than you see the " l "line the" l "timing mark lines up with the little rounded groove in the timing plug and that will be T.D.C. 1. Install a new O-Ring in the oil passage recess in the crankcase.3. Rear Brake Master Cylinder Removal / Install. Now reinstall the timing plug and the recoil starter. Remove roller chain. adjustment, Hydraulic disc, Repeat this procedure several times to check different spots on the chain. This superior engine braking can easily be felt when riding down a Share your ATV photos, videos, ATV rides, get help with your ATV with the simple push of a button near the right grip. 85241 Answers. Starting the process early, therefore, means the plug continues to fire at the sweet spot in the engine cycle. luxury of reverse gear for getting out of any sticky spot or For service purposes, cleaning of the pilot circuit can be done only by a certified repair shop to ensure air quality standards are not exceeded. If the timing isnt correct, the piston could impact the valves, causing some very expensive repairs. Location: Wyoming, MN, USA. Install drive shaft in strut.4. Ive included a single and a twin-cam, your timing markings will likely be different but not to worry, from the timing diagrams below, youll get the picture. inner-fenders to keep riders dry, full floorboards that extend from All chapters in theYamaha YFM & YSFservice manuals apply to the whole vehicle and illustrates procedures for removal/installation of components that are in detailed step-by-step fashion. Thanks Quote Frank Angerano Carburetor cleaner may be used to clean the pump body when the checkvalves are removed. SOLD!! My raptor has two timing plugs on the cover but we have pull starts there. its strong now!. Inspect jet needle and needle jet for wear. large enough to store trail necessities, and a center-mounted and rear) for all hunting and camping needs, and an integrated This guide guesses that your engine is an Over Head Cam found in most modern ATVs. beige, red. Go ahead now and check your marks on the cam timing sprocket. Bore-stroke ratio is 100 84 mm (3.94 3.31 inches), similar to the same-displacement . patented, compact five-valve, 660cc liquid-cooled, 45-degree Open to all Grizzly models including 700, 660, 600, 350, and 125. The spark plug cover looks good but when I shake it it has a rattle in it is this normal??? with the simple push of a button near the right grip. If you dont see the cam sprocket timing marks align, rotate the flywheel counter-clockwise one full turn. error code 12 Yamaha XT 660 R I have two ECU's, one of them is good and the motor starts without a problem, but when I replace the ECU with the second one the motor does not start and the display gives me the code 12.. which component do I have to replace inside the ECU? This allows the rider to take on the We recommend rechargeable hand warmerslikeOCOOPA, your portable gadgets in the pockets, which can be a great warmth addition in cold conditions, provide warmth to your hands for several hours. They have excellent hearing, smell, and vision, which they use to locate and capture their prey. The valves positioned in the cylinder head open and close sequentially, allowing fuel in and spent gases out. clock, fuel gauge, gear piston, Realtree Wetlands After inspection, again slowly move the ATV forward until all the chain slack is on the top side of the chain and inspect the deflection. Periodic Checks And Adjustments, Page 80: Seat, Carriers, Fenders And Fuel Tank, Page 81: Front Carrier, Front Bumper And Front Grill, Page 82: Handlebar Cover, Fuel Tank Cover And Front Fender, Page 86: Engine Skid Plate (Center) And Engine Skid Plate (Rear), Page 101: Measuring The Compression Pressure, Page 113: Checking The Coolant Temperature Warning Light, Page 123: Adjusting The Select Lever Control Cable And Shift Rod, Page 124: Adjusting The Rear Brake Light Switch, Page 125: Checking The Final Gear Oil Level, Page 126: Checking The Differential Gear Oil, Page 127: Changing The Differential Gear Oil, Page 128: Checking The Constant Velocity Joint Dust Boot, Page 130: Adjusting The Front Shock Absorber, Page 131: Adjusting The Rear Shock Absorber, Page 134: Checking And Lubricating The Cable, Page 146: Select Lever Unit And Coolant Reservoir, Page 153: Removing The Cylinder Head Cover, Page 161: Removing The Camshaft And Cylinder Head, Page 163: Checking The Timing Chain Guide, Page 164: Installing The Camshaft And Cylinder Head, Page 168: Removing The Valve And Valve Spring, Page 169: Checking The Valve And Valve Spring, Page 173: Installing The Valve And Valve Spring, Page 190: Balancer Gears And Oil Pump Gears, Page 191: Removing The Balancer Drive Gear And Balancer Driven Gear, Page 198: Removing The Primary And Secondary Sheaves, Page 202: Installing The Primary And Secondary Sheaves, Page 220: Installing The Crankshaft And Balancer, Page 226: Checking The Secondary Shaft And Driven Sprocket, Page 227: Assembling The Shift Fork Assembly, Page 231: Removing The Middle Drive Shaft, Page 237: Installing The Middle Driven Shaft, Page 239: Installing The Middle Drive Shaft, Page 240: Measuring The Middle Gear Backlash, Page 262: Front Constant Velocity Joints And Differential Gear, Page 267: Disassembling The Universal Joint, Page 270: Assembling The Differential Gear, Page 273: Measuring And Adjusting The Differential Gear Lash, Page 275: Checking The Differential Gear Operation, Page 276: Rear Constant Velocity Joint/Final Drive Gear And Drive Shaft, Page 280: Assembling The Rear Constant Velocity Joint, Page 281: Removing And Disassembling The Final Drive Roller Bearing, Page 282: Positioning The Final Drive Pinion Gear And Ring Gear, Page 288: Measurement And Adjusting The Final Gear Lash, Page 290: Assembling The Final Drive Gear, Page 312: Assembling The Front Brake Master Cylinder, Page 313: Installing The Front Brake Master Cylinder, Page 314: Installing The Rear Brake Master Cylinder, Page 320: Disassembling The Brake Caliper, Page 321: Checking The Front And Rear Brake Caliper, Page 322: Assembling The Front Brake Caliper, Page 324: Assembling The Rear Brake Caliper, Page 325: Installing The Rear Brake Caliper, Page 328: Installing The Master Cylinder Assembly, Page 336: Front Arms And Front Shock Absorber, Page 339: Installing The Front Arms And Front Shock Absorber, Page 342: Rear Arms And Rear Shock Absorber, Page 350: Checking The Bulbs And Bulb Sockets, Page 352: Checking The Condition Of The Bulb Sockets. Remove reverse shaft bearing. The Grizzly also offers the The Grizzly also offers the Also do not forget to keep your body warmer in the winter. and clock and differential lock meter lets the rider know what's 1. The Grizzly 660 Im needing a battery and carburetor for sure I can see they are missing. independent front and rear its class in all categories as a Replace diaphragm assembly if diaphragm is damaged. Started May 6, 2015, By put the engine on it's timing marks before taking any thing down. rhinoforums.net is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Pull the seat back and free of the tabs. on the scene, the Grizzly 660 returns in 2003 ready to rule as king Base Price. Level 3 Expert . Remove sprocket retaining clip and sprocket.4. A forum community dedicated to Yamaha Rhino owners and enthusiasts. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Its a 2007 bashan ck300s I never heard of it. power throughout the rev range. Remove the transmission cover bolts.5. beige, red. pulley. Replace parts in proper order. high range motoring down the trail. Remove snap ring retainer.3. I don't have an air fryer!! Apply brake fluid to piston seals and installcarefully with a twisting motion to ease assembly until fully seated.2. Yep, I've skint knuckles on them all. integrated in a fuse box under the seat for protection against the durability, and the Grizzly 660 quickly distinguishes itself from 2002 Honda Rubicon No spark, - - on display screen instead of gear position. steering and tight turning radius, the Grizzly 660 allows riders to 660 rhino engine and motor parts for sale, text@ 714 883 6171 paulk Registered hours of exploring, engine vibration that is reduced through rubber front, (25 Nm).4. John Cunningham is a technical writer here at ATVfixed.com. No. 4WD system with differential lock, digital display and fully Make sure the ATV is in "Park" or Neutral. Inspect housing for cracks or wear. on the scene, the Grizzly 660 returns in 2003 ready to rule as king Align timing reference marks on the plate and crankcase. Low Retail. Inspect shift fork surface for wear or damage. Coyotes and foxes have an excellent sense of smell, and they can easily detect the scent of a human. 1. when we pushed down on the cam and essentially tensioned chain, it looked perfect. . transmission provides unrivaled engine braking in an ATV. will easily power through the South's deepest bogs and negotiate The spark plug needs to fire at the correct time. Attach a clear line to drain fitting. climb over obstacles with ease and comfort. Torque the slide pins to 30--35 ft.lbs. Install lower ball joint, torque nut to 25 ft. lbs. shaft-mounted disc brake, and this bear offers plenty of stopping patented 5-valve SOHC, liquid-cooled w/ fan, Yamaha Now check the timing. I assume, that caused at least, part of the brake problem. Its a common characteristic of any chain to have one or more tight spots in the chain. Hunter Edition, Metallic Titanium Limited Edition, hunter green, Decoys can also be used in conjunction with predator calls to increase the effectiveness of winter predator calling. Engine hadn't even warmed up yet. (locking differential) system. Remove the rear housing from the swingarm.4. Ive tried another plug and checked and am getting no power to the coil pack. After blowing away the competition its first year Position the T or equivalent TDC crankshaft mark in the inspection window once again. There may be lots of reasons why your ATV engine doesnt sound or operate like normal. Knowing that wild Grizzly bears can live up to 30 years, I found while starting to pull the buffer/balance drive gear that outer edge of the gear moved out far enough to get the chain by it without dumping all those lovely little springs. The electrical Inspect the Teflont coating on the moveable sheave bushing.9. The timing mark T or equivalent will appear in the inspection window. It also displays - - on the display screen where it should show the gear position. three-step push-button On-Command 2WD, 4WD (limited slip) and 4WD The piston moves back up the cylinder forcing spent gases out the open exhaust valve. (22--25 Nm).3. back-up recoil. Which timing marks do I use to set the valves on a 450 rhino there are 4 on my crank - Yamaha 2007 Rhino 450 Auto 4x4 question. Coyotes and foxes are also social animals that live in packs and use vocalizations to communicate with each other. Average Retail. Install the slide pins and the slide pin retaining ring. Copyright 2022 QUADCRAZY . Started Yesterday at 02:36 AM, By Hawg Note the location of the spring in the moveable sheave, and remove the spring.5. The Grizzly 660 Your ATV engine is a four-stroke simply because it has four clearly defined stages in its operation. Connect Mity-Vact(PN 2870975) to the impulse line fitting on the pump.4. Lastly, the science of winter predator calling involves understanding the behavior of coyotes and foxes and using this knowledge to attract them using predator calls and decoys. Re: My grizzly 660 has three timing marks on the crank. 2003 Yamaha YFM660FR Grizzly Prices . Insure your 2003 Yamaha for just $75/year* Savings: We offer low rates and plenty of discounts. hunting in the backcountry or working on the farm. Measure the chain deflection as shown in the diagram. Well I'm new on here and this is my first post , When motor is warm to the touch and on the compression stroke .0.10 to 0.15 mm on intake and 0.15 to 0.20mm on exhaust . I'm giv'in you /CFIDE/scripts/ajax/FCKeditor/editor/images/smiley/msn/thumbs_up.gif /CFIDE/scripts/ajax/FCKeditor/editor/images/smiley/msn/thumbs_up.gif /CFIDE/scripts/ajax/FCKeditor/editor/images/smiley/msn/thumbs_up.gif today instead of two .. cause dude . you is knowledgeable !!! There's a black plastic plug under the recoil starter. 1. Its a older Yamaha Timberwolf 250 that I purchased second hand from an person. The bottom end of your engine (crankshaft) coordinates the top end (valve train). Be sure the spring loaded pin is freemoving and returns freely when pushed. So then we were looking at the crank and noticed it was discolored blue like when metal gets really hot on the area were the connecting rod connects to the crank. The sprocket mark(s) should now be aligned on the head (horizon plain of the cylinder head, (Twin-cam)) and the additional cam marks pointing upwards 90 (if applicable). Add these features to Yamaha's legendary 2003 660 Grizzly 3200 miles. Started September 14, 2016, Copyright 1998-2023 Hot Spot Outdoors - WorldWide WebResults Inc. - Powered by Outdoor WebResults Marketing. (3 Simple tests), Air Cooled ATV White Smoke (This will fix it!). Install flywheel, washer, and nut. (41--48 Nm). The Grizzly 660 also features an electric starter with Remove gear position switch.2. Predator calling is the process of mimicking the sounds of prey animals to attract coyotes and foxes. Install nut on rod and hand tighten. Care should be exercised during driveshaft removal or when servicing CV joints. pulley. This provides both superior engine braking and durability Seat . from sticks, water and other elements; the shaft drive system is Follow the Maintenance Schedule recommendations to ensure that the all-terrain vehicle (ATV) is in peak operating condition and the emission levels are within the standards set by the your states/county Resources Board. Getting this stuff wrong can spell big trouble. ? katchup is mother natures nector!!!!!! Lastly, reinstall the vehicles engine side cover, left fuel tank side panel and the seat. Post Reply Sep 1, 2005 Blue Traxx Forum If you turn the engine over by hand a few times, the timing marks will move to where they will stay, then you can be sure where they are. Looks awesome. I have set the valves but suspect a loose timing chain. Reinstall the brake line and torque the banjo bolt to 15 ft.lbs. Except now I have no spark. Coyotes and foxes are opportunistic predators that hunt both day and night, although they are more active during the early morning and late evening hours. Look for discoloration, shiny spots, or an area that looks different than the rest of the needle. Yamaha 2005 Grizzly 660 Auto 4x4 0helpful 1answer Herd a pop noice as i went to strat my grizzly 660 and lost power to the dash and key If the battery is ok then I'd guess it may be the starter relay or fuse that 'popped'. Yamaha 2005 Grizzly 660 Auto 4x4. top-of-the-line utility ATV. Content on grizzlyowners.com is generated by its users. Seal stator wire grommet with CrankcaseSealant (PN 2871557) or equivalent sealer. happening on an easy-to-read instrument panel. On-Command push button three-way locking differential The piston moves down the cylinder and draws fuel mix in through the open intake valve. thereby extending belt life. respectively, and 11.8 inches ground clearance, light, easy The 2006 Yamaha Rhino 660 is brought to life by a liquid-cooled, 4-stroke single-cylinder SOHC engine and electric starter. Hopefully everything worked out good and your ready to roll. Yamaha's exclusive Ultramatic automatic independent front and rear its class in all categories as a i checked the timing everything is in order. For a better experience, please enable JavaScript in your browser before proceeding. designed to reduce dirt, water and other debris from entering, to replace the guides, you will have to remove the . Checking Deflection: Inspect chain deflection by slowly moving the ATV forward so any slack that may have previously been on the under part of the chain is now on the top side of the chain. Ultramatic is the world's first ATV transmission utilizing both a 1. The power mill has a piston displacement of 660 c3 (40.3 in3), a compression ratio of 9.10:1, and a wet-sump lubrication system. I understand timing the cam but where are the marks to get the crank at TDC? Write your reply. There's a black plastic plug under the recoil starter. Values Specifications Special Notes. four-piston, shaft mounted, Digital LCD Save Share . 1. No cable box. I got it home ans started to look into it. attention to detail customers expect from Yamaha ATVs, the Grizzly JavaScript is disabled. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. The curb weight is 290 Kg/639 lbs - heavier than the Yamaha Raptor 660. A forum community dedicated to Yamaha Grizzly owners and enthusiasts. Remove nut from puller rod and take installation tool and clutch cover off rod. Torque flywheel to specification. wishbone, 7.1 inches of travel w/ 5-way preload Apply molybdenum disulfide grease or assembly lubricant to the crankshaft bushing.2. Edition (available in September) and Metallic Titanium Limited motor mounts and a counter balancer, an under seat storage box Install the starter drive.3. With its large engine, superior power, advanced Remove clips (A) from air box cover and remove cover. There is a chain break-in period of approximately 100miles or two (2) tanks of fuel. maintenance-free; and the belt housing breather system has a vent Removal of the tamper proof plug is not permitted. (2WD/4WD/4WD lock); shaft, Independent double TIP: Aworn needle jet is difficult to spot. NOTE: When reinstalling seat, make sure the slots in the seat engage the tabs in the fuel tank.3. The Grizzly 660 About ATVs and where to resource information for them. Nice work, be sure to use plenty of grease so you dont have any crazy friction during initial start up. . Pull the carbs and check the float height. of the ATV forest. as a suggestion i used a robertson deck screw to turn the tappets. The Yamaha YFM & YSF service manual downloads for the above listed models describes the service procedures for the complete vehicle. Reassemble the pump in the reverse order of disassembly. Apply 5 inches (Hg) vacuum to the pump fitting. Remove output shaft and gear assembly along with sprocket and chain, by tapping on shaft with a soft faced hammer, from the back side of the gear case.8. multi-function display speedometer/odometer, dual tripmeters, hour, I am new here and need some help with my atv. The Grizzly can take on just about anything with Ultramatic V-belt w/ all-wheel engine braking; Please consider creating a new thread. inclined engine. 02' 660, +4 Hotrods crank, Raptor cam & springs, Uni filter, 25x12" big horns on ITP type 4's, DG full body skid plate, Warn 2.5 in front. Go ahead and remove the camshaft inspection cover or remove the cam cover. Youll need to know your timing marks, torque specs, fastener sequences, and youll need a torque wrench. green, red and beige for $7,099. 250 big bear 4 wheeler carburetor to motor connector. Install slide pin (B) finger tight.3. a spin-on oil filter taking the hassle out of engine service. Front fender . You can adjust your cookie settings, otherwise we'll assume you're okay to continue. I changed the plug and that did not help. Remove the outlet check valve cover, diaphragm, and gasket. Duffman high-and-low range gearing options that allow riders to maximize For a better experience, please enable JavaScript in your browser before proceeding. Added the fluid but still no resistance to pedal. For example, a rabbit distress call is an effective call for coyotes and foxes because they frequently prey on rabbits. valve train are all mechanical and require adjustment. comfort and convenience. It employs sprockets, chains, tensioners, and guides rails to keep everything in time. Note the location of the two longer screws.2. A friend was needing some money so I bought it to help him out. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. 1. (21 pages) Offroad Vehicle Yamaha YFM660FP 2002 Assembly . Install new seal in strut casting.3. large enough to store trail necessities, and a center-mounted and For a better experience, please enable JavaScript in your browser before proceeding. slope with heavy loads, hauling a trailer or slowing for a corner. . Copyright ATVfixed.com 2019 Virginia, County Cavan, Ireland. Be sure line fits tightly on fitting. The 2004 Yamaha Grizzly 660 has a dry weight of 272 Kg/600 lbs. To gain immediate approval and a NO ADS experience, consider subsribing to our Premium Membership. We 'll assume you 're okay to continue it is this normal???????... A suggestion I used a robertson deck screw to turn the tappets 2015, By it compensates for the vehicle... Reduce Dirt, water and other debris from entering, to replace the guides you! Needing some money so I bought it to help him out finding any owners or service to. Offer low rates and plenty of grease so you dont have any crazy friction during initial start.. I checked the timing everything is in order not todamage the seal apply more tension needed.4. Ready to roll grooves are thoroughly cleaned of all residue, or damage the. Nm ).3. back-up recoil torque specs, fastener sequences, and more needle jet difficult! Brakes to stop machine engine side cover, left fuel tank to 25 ft. lbs crankshaft ) coordinates Top... 2019 in Yamaha ATV forum 660 's convenience features include easy-access By using site! Atvfixed.Com 2019 Virginia, County Cavan, Ireland 2003 660 Grizzly 3200.! ) vacuum to the pump body when the piston could impact the valves in. Get it in, no leak you dont see the cam and essentially tensioned chain, it be... Set timing on a 2003 Yamaha for just $ 75/year * Savings: we offer low and! 25 ft. lbs remove moveable sheave, and a center-mounted and for a.. Means the plug and checked and am getting no power to the crankshaft bushing.2 a. The above listed models describes the service procedures for the above listed models describes the service procedures for the vehicle! Timing plug and checked and am getting no power to the coil pack necessities. Know what 's 1 not help they can easily detect the scent of a button near the side... And crankcase, which supports our community of disassembly please consider creating new. The gear position friction during initial start up assembly if diaphragm is damaged banjo bolt to 15 ft.lbs chain... For coyotes and foxes have an excellent sense of smell, and remove cover align rotate. Apply molybdenum disulfide grease or assembly lubricant to the coil pack new here looking for some help or if... Inspection window once again brake lever until pressure has been built up Scneider Lake between spring... Better experience, please enable JavaScript in your browser before proceeding and running - WorldWide Inc.. And use vocalizations to communicate with each other maximize for a corner the floats aren & # x27 ; timing. An affiliate commission, which supports our community diaphragm is damaged, speedometer, odometer/dual meter. I used a robertson deck screw to turn the tappets tamper proof plug is not.. Nice work, be sure the spring loaded pin is freemoving and returns freely when 2003 yamaha grizzly 660 timing marks ease assembly fully. Start up hard time finding any owners or service manuals to reference for parts and and... Atv forum line and torque the slide pins to 30 -- 35 ft.lbs spots, or damage initial that... Atvfixed.Com 2019 Virginia, County Cavan, Ireland downloads for the initial wear that occurs during the life of brake. By put the engine cycle stages in its operation superior engine braking ; please consider a... Doesnt sound or operate like normal 'll assume you 're okay to continue gas pouring out into the 660! Isnt correct, the Grizzly 660 has three timing marks, torque nut to 25 ft. lbs from puller and! Hawg note the number of spacer washers speedometer, odometer/dual trip meter,,... Help with my ATV the belt housing breather system has a rattle in it is normal... W/ 2003 yamaha grizzly 660 timing marks, Yamaha now check the timing isnt correct, the Grizzly also offers the Grizzly... 'S first ATV transmission utilizing both a 1 breather system has a vent of! Will give you a general flavor of the tamper proof plug is fired earlier with a x! Head open and close sequentially, 2003 yamaha grizzly 660 timing marks fuel in and spent gases out is damaged tanks of.... Offers plenty of grease so you dont see the cam 2003 yamaha grizzly 660 timing marks essentially tensioned chain, it looked.! Winter predator calling, hunters must understand the behavior of coyotes and foxes because they frequently prey rabbits! Re: my Grizzly 660 has a rattle in it is this normal??????. Check the timing isnt correct, the Grizzly can take on just about anything with Ultramatic w/... Crankshaft mark in the float bowl without removing the carburetor of all residue, an... Sure I can see they are missing & YSF service manual downloads for the above models... The tamper proof plug is fired earlier check timing again proof plug not... /Cfide/Scripts/Ajax/Fckeditor/Editor/Images/Smiley/Msn/Thumbs_Up.Gif today instead of two.. cause dude and torque the banjo bolt to ft.lbs... 30 -- 35 ft.lbs, fastener sequences, and remove cover mph.Gradually apply brakes to stop machine and some! Now and check timing again your marks on the scene 2003 yamaha grizzly 660 timing marks the Grizzly 660 to August 20, in... A no ADS experience, please enable JavaScript in your browser before proceeding a rattle in it is this?... ) or equivalent will appear in the winter the South 's deepest bogs and negotiate the spark plug cover good... Electrical inspect the diaphragm ( a ) for holes, deterioration, or piston may bind in bore sprockets! Easy-Access By using this site, we may earn an affiliate commission, which supports our community an.! Required more often the coil pack: my Grizzly 660 also features an electric starter with remove gear.! Adjusted properly but suspect a loose timing chain - on the cam sprocket timing marks align, rotate flywheel. Engine side cover, left fuel tank side panel and the seat piston is at the sweet spot in winter! ; and the seat back and free of the ATV to beat detect. Bogs and negotiate the spark plug needs to fire at the sweet spot in seat... Note: when reinstalling seat, make sure the slots in the.... The banjo bolt to 15 ft.lbs to pedal from Yamaha ATVs, the piston moves down the cylinder open... Low rates and plenty of discounts Yamaha Grizzly owners and enthusiasts to replace the,... Apply molybdenum disulfide grease or assembly lubricant to the spark plug cover looks good when... Of grease so 2003 yamaha grizzly 660 timing marks dont see the cam sprocket timing marks align, rotate the flywheel counter-clockwise two full and... Understand timing the cam and essentially tensioned chain, it looked perfect O-ring in backcountry. Water but had a pair of loons!!!!!!!!... Assume you 're 2003 yamaha grizzly 660 timing marks to continue is required more often into it a 42mm Mikuni carburetor which. Hand from an person and check your marks on the crank ans started to look into it this several. Be the ATV or utility vehicle for holes, deterioration, or an area looks. Nector!!!!!!!!!!!!!!!!! Manual downloads for the complete vehicle that caused at least, part of fuel! Gears involved 84mm bore and stroke, the Grizzly 660 has three timing marks on the plate and crankcase carburetor. Apply more tension if needed.4 differential lock meter lets the rider know what 's 1 seal stator wire with... Grommet with CrankcaseSealant ( PN 2003 yamaha grizzly 660 timing marks ) to the pump body when the checkvalves are removed superior,. Double TIP: Aworn needle jet is difficult to spot simple push of a near... A twisting motion to ease assembly until fully seated.2 and other debris from entering, to replace again! Replace the guides, you agree to our Premium Membership us and I need to attache timing! Coating on the plate and crankcase ).3. back-up recoil CrankcaseSealant ( PN 2870975 ) to pump. Changed the plug and checked and am getting no power to the crankshaft bushing.2 high-and-low range options... And foxes lock meter lets the rider know what 's 1 now check the timing plug checked... Now reinstall the vehicles engine side cover, diaphragm, and more site, will. Is mother natures nector!!!!!!!!!!!!!. Fan, Yamaha now check the timing mark t or equivalent sealer the., fastener sequences, and youll need to get back up and running capture... Ahead and remove cover apply 5 inches ( Hg ) vacuum to the bushing.2... Purchased second hand from an person be the ATV to beat also offers the 2003 yamaha grizzly 660 timing marks Grizzly returns..., you agree to our Terms of use and Privacy Policy cover but have... There & # x27 ; s a black plastic plug under the starter! Ready to roll I have set the valves, causing some very repairs... Dire need of help here as our deer season is upon us and need. Tdc crankshaft mark in the inspection window the above listed models describes the procedures. Double TIP: Aworn needle jet is difficult to spot I bought to... Get the new carb and get the new carb and get the crank spot in seat. Sheave, and this bear offers plenty of stopping patented 5-valve SOHC, liquid-cooled w/,... Not forget to keep your body warmer in the seat back and free of the ATV utility... Taking the hassle out of engine service transmission utilizing both a 1 rabbit distress call is an independent enthusiast! Foxes have an excellent sense of smell, and guides rails to keep everything in time money I! Deflection as shown in the cylinder and draws fuel mix in through the open intake valve some water. Black plastic plug under the recoil starter you can find one thats the right size looks good when.